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2.2.. The use of perfluoroalkyl halides  in the synthesis of perfluoroalkanesulfonic acids

One of the methods of perfluoroalkanesulfonic acids obtaining extensively used in the chemistry of organofluorine compounds is the transformation of perfluoroalkyliodides. As the iodine movability in these compounds is not high enough, at first lithium salts are obtained, which react with sulfur dioxide, producing lithium salts of perfluoroalkansulfinic acid. The last mentioned oxidize in acetic acid at temperature of 100 oC by forming lithium salt of perfluoroalkanesulfonic acid. Usually such acids is obtained by reaction of lithium salt with concentrated sulphuric acid [24].

However this method is used only for lower acids, even perfluoropropyliodide doesn't produce the base product. Here the limiting stage is the obtaining of trifluoromethyl-lithium and pentafluoroethyl-lithium. The oxidization of perfluoroalkansulfinic acid salts  can be conducted by hydrogen peroxide. However in this case the formation of perfluoroalkancarboxylic acid is registered with limited for one unit carbon backbone chain [25].

The use of perfluoralkyl iodides in the synthesis of sulfinic acids is inseparably linked with works of Chinese researchers on sulfinatehalogenation of  halogen containing hydrocarbons. Thus they were the first to state, that perfluoralkyl iodides are able to react with Na2S2O4  in the presence of Lewis' basis (NaHCO3, Na2CO3) in aprotic solvents (DMF, N-methylpyrrolidone, HMTPA) at 40-120 oC and at the reaction period 1-10 hours, the result of this was the synthesis of sulfinic acid derivatives.  The review of perfluoroalkanesulfinate chemistry, including their obtaining , characteristics, reactions, and application is given in the works  [33-35].

Using the cheap reducer (for example Na2S2O4 ) one can obtain salts of perfluoroalkansulfinic acids from perfluoroalkyl halides (RFX, where X=Br,I , RFCCl3) in mild conditions. The fact, that this method is extensively used for carrying out the reactions of mentioned salts with olefins, dienes, acetylene derivatives and aromatic compounds is more important. Along with that the present system is effective mainly for polyfluorinated alkyl halides [27]. Bromine and iodine situated in perfluorinated carbon backbone chain are easily replaced and base product is formed with high yield. In future such works were carried out by other researchers, who confirmed the effectiveness of this methodology  [36-50].

Later it was shown that another sulfur compounds, possessing nucleofilic properties, are able to react with perfluoralkyl iodides forming salts of perfluoroalkansulfinic acid (table 1) [42,51-54]. Obviously, these reactions pass according to one-electron transfer mechanism (SET), the catching of perfluoralkyl radical by olefins and nitrosocompounds is the confirmation of this fact [26].

The process of sulfonylization by Na2S2O4 appeared to be important, because it allows to obtain the corresponding perfluoroalkanesulfonic acids, which there are important intermediate components for surfactant synthesis, omitting the electrochemical fluorination stage and using available perfluoroalkyliodides [28,42,55,56]. For example, X(CF2)2nO(CF2)2SO3Na (X = Br, I, n =1,2), I(CF2)2O(CF2)COONa, I(CF2)nO(CF2)nSO3Na can be obtained from corresponding perfluoroalkyl halides Cl(CF2)nI (n = 2,4,6), H(CF2)8X (X = Br, I); Br(CF2)4Cl and I(CF2)2O(CF2)2I in the presence of phase-transfer catalyst in polyethylene glycols 200 and -600 or in acetonitrile, ethanol, diglyme.

Also, this reaction can be carried out with perfluoroalkylbromides, for example CF3Br, which produces sodium salt of trifluoromethansulfinic acid with 90% yield. 1,1,1-Trichloroperfluoroalkanes appeared adequate for these purposes (product yields 90% and more) [37-31, 57,58].

Triethylamine was used as a base [30]. 

The reactions of ,-diiodoperfluoroalkanes [41] and ,-dibromoperfluoroalkanes  with equivalent amount of Na2S2O4 in the media MeCN-H2O in the presence of sodium bicarbonate result in mixtures of sodium salts of perfluoroalkane-,-sulfinates (yields 66-90%)(see table 2).

I(CF2)nSO2Na and NaSO2(CF2)nSO2Na at chlorine action at  0oC produce appropriate sulfochlorides I(CF2)nSO2Cl and ClSO2(CF2)nSO2Cl [n = 3,4,6]. 

Table 1. Synthesis of  perfluoroalkansulfinic acid sodium salts

 

Nucleophiles RFX Reaction conditions Product Yield,%
Solvent T,oC
Na2S2O4 F(CH2)8I
F(CH2)8Br
CF3CCl3
I(CF2)2OCF2CO2Na
MeCN-H2O
MeCN-H2O
MeCN-H2O
H2O
80-85
20
25
85
F(CH2)8SO2Na
F(CH2)8SO2Na
CF3CCl2SO2Na
NaSO2(CF2)2OCF2CO2Na
95
91
73
96
HOCH2SO2Na Cl(CF2)6I
Cl(CF2)8I
MeCN-H2O
MeCN-H2O
85
85
Cl(CF2)6SO2Na
Cl(CF2)8SO2Na
65
75
NaHSO3/
K3Fe(CN)6
Cl(CF2)8I
Cl(CF2)4Br
DMF-H2O
DMF-H2O
70-80
70-75
Cl(CF2)6SO2Na
Cl(CF2)4SO2Cl
88
 
NaHSO3/
FeCl3
F(CF2)6I DMF-H2O 70 F(CF2)6SO2Cl 63
Na2S2O5 Cl(CF2)4I
Cl(CF2)6Br
DMF-H2O
DMF-H2O
80
80
Cl(CF2)4SO2Na
Cl(CF2)6SO2Na
85
79
NaHSO3 I(CF2)2O(CF2)2SO2F
F(CF2)6Br
DMF-H2O
DMF-H2O
70-80
70-80
NaSO2(CF2)2O(CF2)2SO2Na
F(CF2)6SO2Na
95
90
K2SO3 I(CF2)2O(CF2)2SO2F dioxane-H2O 70 KSO2(CF2)2O(CF2)2SO2F 90
 


Table 2. Sulfinilizing  and subsequent chlorination of ,-diiodoperfluoroalkanes I(CF2)nI [41,47].

n  I(CF2)2I:Na2S2O4a MeCN-H2Oa  Product Yield, % b
2 1:1 10:3 I(CF2)3SO2Cl 28(80)
4 1:1 10:3 I(CF2)4SO2Cl 25(90)
6 1:1 20:3 I(CF2)6SO2Cl 39(84)
3 1:2 1:1 ClSO2(CF2)3SO2Cl 73(100)
4 1:2 1:1 ClSO2(CF2)4SO2Cl 83(100)
6 1:2 1:1 ClSO2(CF2)6SO2Cl 75(>95)

a mole ratio
bin parentheses the yields from NMR 19F information

The mechanism of this process can be presented as follows: 

The sulfinatedehalogenation reaction had opened a new way to the synthesis of perfluoroalkane-sulfinic and -sulfonic acids and their derivatives. It is interesting, because perfluoroalkyl halides is transformed directly into perfluoroalkylsulfinate.  In this case there is no need of intermediate section – the synthesis of organometallic derivative. This process is surely interesting for extensive application in the technology [27-30,36-39,58].
 

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